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PPC Plant

PPC Plant

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Price:
6000 CNY
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China, Wuhan
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Technical characteristics
  • Country of manufactureChina
Description

PPC Plant

Agent Technology and Plants

Technology Introduction:

PPC (polypropylene carbonate) is a completely biodegradable environment-friendly plastic synthesized from carbon dioxide and propylene oxide. Besides, due to its using the main source of greenhouse gases---CO2 as the feedstock, PPC not only reduces the emission of greenhouse gases, but also reduces the consumption of fossil fuel. Compared to the degradable PLA(polylactide), it has advantages of high strength, good ductility, lower production cost and etc. PPC polyol with low molecular weight are used to replace conventional petroleum-based polyether, polyester and polycarbonate polyols, while PPC with high molecular weight are employed as film products, oxygen barrier material, injection molding material and etc., especially in package industry and agriculture.

SL TEC offers high molecular weight PPC production technology, with the development history as below:

In 1998, the research of CO2 based plastic began;

In 2001, the first over 1,000TPA PPC pilot line was built and successfully accepted;

In 2012, 30,000TPA PPC production line was built and successfully put into production;

In 2013, the technology was upgraded to increase the molecular weight to 300,000;

In 2016, a 30,000TPA PPC plant using new technology is under construction

 

Technical Features:

  1. The number-average molecular weight of PPC using our technology reaches about 100,000, achieving the most advanced level in the world.
  2. The tertiary catalyst ensures shorter polymerization time, i.e., 8 hrs, and within 8 hours the catalyst activity can reach a very high level.
  3. For the production of per ton of PPC product, about 0.45-0.5 mt of carbon dioxide will be consumed. It not only makes use of the CO2, but also the PPC product is completely biodegradable and thereby reduces “white pollution”.

Performance:

  1. Product Specification

S/N

Item

Index

1

Appearance

White or colorless transparent granule

2

Density

1.24~1.27g/cm3

3

Number-Average Molecular Weight

200~300kg/mol

4

Glass Temperature

35~39

5

CO2 content by weight

40~42%(wt)

6

5% decomposition temperature

undefined230℃

7

processing temperature

140~190℃ 

8

Moisture Content

undefined0.3%(wt) 

9

Ash

undefined1000ppm

10

Biogradability

Under forced composting, will be decomposed within 3 months

 

  1. Product Mechanical Properties and Transparency

Density 


(g/cm3)

 

Melting Index 


(g/10min)

 

Tg 


(0C)

 

Tensile 


Strength 
(MPa)

 

Tensile Modulus 


(MPa)

 

Elongation at break 


(%)

 

Impact Strength 


(g)

 

Transmittance

1.25-1.30

0.2-10

35-38

40-45

1000

15~20

undefined35

94-95%

20oC

160 oC, 


   2.16Kg

 

DSC 100C/min

20oC, 


50mm/ min

 

20oC, 


50mm/min

 

20oC, 


50mm/min

 

20oC,falling dart impact

0.2mm film, 


400-800nm

 

 

  1. Specific Consumption

S/N

Item

Specification

Consumption Rate

1

Catalyst, kg/mt of PPC

99.95%

20

2

Propylene Oxide (PO), mt/mt of PPC

Superior Grade

0.6

3

Carbon Dioxide, mt/mt of PPC

Food Grade

0.48

4

Acid, kg/mt of PPC

Superior Grade

27

5

Dichloromethane, kg/mt of PPC

First Grade

1.6

6

Calcium Hydroxide, kg/mt of PPC

Industry Grade

8

7

Circulating Water, mt/mt of PPC

Delta temp. 8oC

240

8

Chilling Water, mt/mt of PPC

Delta temp. 5oC

80

9

Demineralized Water, mt/mt of PPC

 

0.8

10

Electricity, KWH/mt of PPC

380V

3,200

11

Steam, mt/mt of PPC

1.0MPaG

0.8

12

Instrumental Air, Nm3/mt of PPC

0.7MPaG

16

13

Nitrogen, Nm3/mt of PPC

0.7MPaG

1.6

 

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